Custom Cable Assemblies • Wire Harnesses • Box Builds

High‑Mix, Low‑Volume — built fast, right, and cost‑effectively.

KS Technology LLC designs and builds custom cable assemblies and wire harnesses from design and prototype through mass production. With a manufacturing factory in Shenzhen, China and a stocking warehouse in Massachusetts, we combine quick turns with competitive pricing and reliable logistics.

Design ▶ Prototype ▶ Production Fast‑turn Price‑competitive DFM Support

Custom Design

Collaborative engineering to meet your electrical, mechanical, and environmental requirements. Prints welcome; we can also help you spec the connectors, conductors, and overmolds.

Prototype to Production

Quick‑turn prototyping for design validation, then scalable builds with consistent quality and thorough documentation.

High‑Mix, Low‑Volume

Short runs, frequent changeovers, and flexible scheduling without sacrificing cost or lead time.

Services

End‑to‑end support across your product lifecycle.

DFX support: DFM/DFA and cost‑down recommendations
Rapid quoting with clear BOM and lead times
Prototype and EVT/DVT builds
Mass production and inventory programs (Kanban, buffer stock)
Incoming inspection reports and full traceability

Common Assembly Types

  • Wire harnesses • Discrete wire • Ribbon cable
  • Coax/RF (SMA, SMB, MMCX, U.FL), shielded twisted pair
  • Overmolded assemblies • Strain‑relief boots • Grommets
  • Power (AC/DC), battery leads, grounding/bonding
  • Data/IO: USB‑C, HDMI, DisplayPort, Ethernet, D‑Sub, JST, Molex, TE, Amphenol
  • Labeling, heat‑shrink, serial numbering, and functional test

Capabilities & Quality

Design → Mass Production
One partner, start to scale
High‑Mix / Low‑Volume
Flexible builds, fast turns
Competitive Pricing
Factory‑direct + US stock

Manufacturing

Cutting, stripping, crimping, soldering
Terminal crimp pull‑tests and AOI where applicable
Continuity, hipot, and functional testing
Overmolding and potting
Custom fixtures and test development

Quality & Documentation

Build to print with revision control
Work instructions and traveler records
Incoming/outgoing inspection with report
Vendor and lot traceability
RoHS/REACH compliance on request

Our Process

  1. Share your drawing, sample, or requirements.
  2. We review DFM and propose connector, cable, and test strategy.
  3. Quote with lead time; rapid prototype as needed.
  4. Production release with quality plan and documentation.
  5. Ship from Shenzhen factory or MA warehouse to meet your schedule.

What to include for a fast quote

  • Assembly drawing or photo (with lengths and callouts)
  • Connector part numbers (or describe mating interface)
  • Wire/cable type, gauge, shielding, jacket, and UL style if known
  • Quantities and desired lead time
  • Test/inspection requirements and packaging

Manufacturing Factory — Shenzhen, China

Flexible lines optimized for high‑mix builds and short lead times. Strong sourcing for connectors and cable with vetted suppliers.

US Warehouse — Massachusetts

Buffer stock and release schedules to keep your lines running. Domestic shipments with predictable transit times.

Industries Served

Industrial Automation Medical Devices Robotics Telecom & Networking Consumer & IoT

We build to your specifications and compliance needs. Certificates of conformance and test results available with each shipment.

Request a Quote

Email us your drawing/BOM or use the form. We typically respond within one business day.

Prefer email? kevin@kstechllc.com

Contact

Company: KS Technology LLC
Offering: Custom cable assemblies, design, prototype, mass production
Edge: High‑mix, low‑volume, fast‑turn, price‑competitive